AVIATION HELMET REPAIR

Flight Helmet Repair Instructions

Whenever your pilot helmet needs repair, contact the aviation helmet repair experts. AVI Evolution Helmets delivers customer service and a full inspection of your current helmet to find the right replacement parts and components. Based on decades of usage experience, our team recommends repairs to protection-critical components and assemblies of the flight helmet system at regular intervals. In most cases, your helmet has unforeseen damages that require immediate attention. Damages that one cannot see thatprevent them from performing their tasks correctly.  

Who Requires Helmet Repairs 

Whether you're a commercial airline pilot, recreational aircraft enthusiast, or military aviator, there may come a time when your aviation helmet needs repair. It's essential that any pilot helmet repairs made to an aviation helmet adhere to strict safety protocols and best practices established by the Federal Aviation Administration (FAA). 

Why Aviation Pilot Helmet Repairs Are Important 

Aviation pilot helmet repair is a crucial aspect of maintaining the safety of pilots and crew members. These helmets protect individuals from head injuries during flight, making them essential pieces of equipment. Even high-quality helmets can become damaged over time or through wear and tear. That's where helmet repair comes into play. Repairing these helmets ensures that they work properly when needed, preventing potential harm to the individual using them. 

Assessing Damages to a Pilot Helmet

Your pilot helmet is your ultimate protection while taking part in any activity that could potentially cause head injuries. Sustaining a fall or impact can cause damage to the helmet, rendering it less effective. Whenever an accident occurs or anything else that may impact your helmet, make sure to address the concern immediately. 

It's crucial to examine your helmet thoroughly after any incident and assess the damage, as this will determine if a repair or replacement is necessary. 

A pilot helmet is essential protective gear for various aviation positions. From military personnel to helicopter pilots who require helmets for everyday use, these units can help save your life. But, over time, these helmets can suffer different types of damage that can affect their ability to protect the person in it. 

Common Types of Helmet Damages: 

• Impact damage

• Exposure to extreme heat or cold 

• Wear and tear from extended use 

It's important to check your helmet frequently for signs of damage and replace it when necessary to ensure maximum protection.

Repair vs. Replacement Costs 

When it comes to repairing or replacing a pilot helmet, the cost is often a major factor in the process. Before making any decisions, it's important to compare the repair cost with the replacement cost. While repairing may seem like a more cost-effective option, it's essential to consider the long-term expenses. Replacing can come with its own costs, such as installation fees or higher upfront expenses. It's important to weigh the pros and cons of both options before making a final decision. 

Locating Repair Parts

As a pilot, it can be a challenge to find the right repair parts for your pilot helmet. You'll be able to find what you need at AVI Evolution Helmets located in Melbourne, Fl. We patented the BOSE and LIGHTSPEED installation kit for the SPH-4 and SPH-5 and can add a Bose A20 the correct way into your existing helmet or a new one. Call ahead if you plan on visiting. Most repairs can be handled on a walk-in basis. 

Securing Your Pilot Helmet

Once repaired, it's important to ensure that your pilot helmet is firmly secured. This means ensuring that no loose parts can be found, as they could potentially fall off while you're in flight and compromise the effectiveness of your helmet. By taking the time to thoroughly inspect your helmet and ensure that all parts are properly secured, you'll be giving yourself peace of mind! 

Maintaining a Pilot Helmet 

As an important piece of equipment, your pilot helmet needs to be maintained in order to function properly. It's what protects your skull from potential injuries and can keep you alive during accidents. That's why it's crucial to establish regular maintenance routines to prevent future damage and keep your helmet in top shape. Not only will proper maintenance help extend the lifespan of your helmet, but it also ensures it functions as it should. Remember to have your helmet inspected regularly for any signs of the following:

• Cracks 

• Dents

• Wear and Tear 

Essential Piece of Equipment 

A pilot helmet is an essential piece of equipment when flying. It's the first line of defense when it comes to protecting your head and ensures that you can operate your aircraft safely. Many pilots fail to realize that their helmets need maintenance and repair. Don't wait until it's too late. Have your helmet inspected by our personnel, and fly with confidence. 

A Properly Functioning Pilot Helmet

A properly functioning pilot helmet can make all the difference in the world. Besides, it's what could protect you from potential dangers. A functioning helmet not only protects pilots from head injuries but also provides you with essential communication technology. If you're unable to keep communication with the ground crew, it can lead to lots of problems. Without a reliable helmet, a pilot's performance could suffer, jeopardizing the mission and also the lives of everyone aboard. 

Safety Precautions with a Damaged Helmet 

A damaged pilot helmet may not offer the same level of protection in case of an accident. Taking extra precautions is crucial:  

• Make sure to inspect your helmet thoroughly before your flight

• Look for any signs of cracks or dents 

If you notice any damage, consider investing in a new one before you fly. But, if you must use a damaged helmet, secure it tightly and double-check all connections before taking off. 

Benefits of Pilot Helmet Repairs 

The benefits of regular pilot helmet repairs go beyond just prolonging its lifespan. A well-maintained helmet can provide a safer and more comfortable flying experience. Regular repairs can prevent issues such as fogged-up visors or loose fittings, which could potentially compromise a pilot's visibility. A properly functioning helmet can aid in noise reduction, allowing pilots to communicate more effectively and reducing the risk of hearing damage. 

Feeling Safe in Your Pilot Helmet 

Pilots no longer need to stick with one helmet for the entirety of their careers. There are procedures available to upgrade your helmet to suit your changing needs. It may be time for an upgrade whenever you no longer feel safe or comfortable in the old pilot helmet. You can add extra features, such as an upgraded communication system, better noise reduction, or better safety features. The helmet experts from AVI Evolution Helmets can either provide you with a new helmet or upgrade your old trusty one to meet modern safety standards.

Improved Visibility 

Modern pilot helmet designs have contributed greatly to the improvement of visibility and comfort.nBefore the emergence of the latest designs, visibility was often limited, and pilots would need to move their heads around more frequently. But now, due to innovations in technology, helmet manufacturers have developed designs that offer a wider field of view and reduce the need for head movement. With the latest technologies in place, these advancements have led to helmets that are lighter, with better ventilation.

Integrated Communication Systems 

When it comes to aviation, safety and clear communication are important factors. That's why many pilots are turning to helmets with integrated communication systems. This newer pilot helmet allows pilots to stay in constant contact with other pilots, air traffic control, and ground crews while in the air. This is especially important during complex maneuvers or emergency situations. 

Better Head Protection 

With a modern pilot helmet, your head will remain secure while in flight. No more will you have to deal with a loose-fitting helmet that joggles your head and neck. Through better padding and secured features, your head will remain safe and deliver a comfortable flight. 

Reduces the Weight of the Head Gear 

As the pilot, every precaution must be taken to ensure the safety of the crew and passengers on board. One often overlooked aspect of aviation safety is the weight of the gear worn by pilots, particularly their helmets. Replacing a pilot helmet with a lighter option can greatly enhance safety measures by reducing the weight on the pilot's head. This can improve the pilot's ability to maneuver the aircraft and react quickly in various situations.

Advanced Noise-Canceling Features 

Flying a plane can be a mentally demanding task, especially during long flights. Modern helmets have incorporated advanced noise-canceling features that go beyond traditional earplugs. This technology dramatically reduces the noise levels within the cockpit, limiting the amount of sound exposure. This not only protects the eardrums but also helps reduce fatigue. With these innovations, you can focus more on flying the plane and less on the distracting sounds around them.This is just one of many ways in which your pilot helmet can work for you.

Increased Durability 

When it comes to choosing a pilot helmet, durability is always a top consideration. Luckily, the latest designs on the market offer just that. With advanced materials and construction techniques, these helmets are built to last. This means you can feel confident that your investment will pay off over time, as you won't have to replace it as often. With improved durability, you'll have added peace of mind knowing that your helmet will provide the protection you need.

Not every helmet can be repaired, unfortunately. If and when this occurs, you can count on us to deliver the right pilot helmet for your needs. If yours has seen some experience under its belt, it's time to replace your current one with a modern helmet. With so many options, from lightweight recreational helmets to advanced modern varieties, it can be overwhelming to choose the right option. Finding the best pilot helmet depends largely on comfort and safety, which is why we're here to guide you to the perfect helmet for you.

Contacting the Pilot Helmet Experts 

A pilot helmet is one of the essential pieces of equipment for making flying safer. Without them, your safety would be at risk constantly, and flight comfortability would be impacted. Therefore, the safety of the helmet can never be underestimated! That's why it's important to regularly check its safety and performance to avoid safety issues. Routine maintenance and regular repairs can help make your helmet last longer and save you a significant amount of money over time. Whether you're looking to replace your current helmet or have it repaired, you can count on us to do it for you. Contact the ones who will keep you safe and your pilot helmet comfortable, AVI Evolution Helmets! 

Contact AVI Evolution Helmets

274 West Dr. Phone: 321-821-4724

Melbourne, FLA 32904 FAX: 321-821-4725

Email: [email protected]