A flight suit is a crucial piece of equipment for any pilot. It's important to properly maintain your flight suit to ensure it remains in good condition for years to come.  

Custom flight suit care is also essential because it's a representation of you. If you command respect from your peers, a well-maintained flight suit will undoubtedly attract attention.  

Besides your equipment, your flight suit needs to be durable, so it should be maintained for proper functioning.  

In order to do so, please consider the following custom considerations: 

  • Representation 
  • Element protection  
  • Material  
  • Protection 
  • Cleaning 

Customized Flight Suits  

When it comes to a pilot's flight suit, there is always more to consider than just appearance.  

Not only do you want a flight suit that represents your duty and your country, but you also need one that is comfortable and functional.  

Something to consider is you're going to be spending a lot of time in it!  

Here are some tips on how to customize your flight suit to make sure it's perfect for the individual-you! 

Protection from the Elements  

Your custom flight suit needs to offer adequate protection from the elements. Always look for a waterproof material or layer to guard against unexpected weather.  

You'll also need to consider both ventilation and comfort when picking out a flight suit.  

There are lightweight and breathable materials such as cotton or polyester which will ensure that you have full mobility without becoming overheated or waterlogged.  

Custom Flight Suit Fabric Considerations  

When deciding on the best type of fabric for custom flight suits, it is important to consider the needs of the pilot.  

There are numerous types of fabrics that have varying levels of comfort and durability, so finding a fabric that meets specific requirements can be a bit tricky.  

Nomex is a great material because it's a breathable fabric that holds up to almost anything. Nomex is also known to be flame-resistant, which adds an extra layer of protection for the pilot.  

Whichever custom flight suit you decide on, make sure to keep your needs at the forefront; whether it's insulation, moisture wicking, or UV protection--find a flight suit that fits your needs! 

Washing Your Flight Suit

In order for custom flight suit care, always wash the suit in warm water. A flight suit is machine washable. Hot water has been known to discolor the suits.  

The type of detergent you use on your flight suit should be an industrial-based soap.  

Since a custom flight suit is flame-resistant, commercial-grade detergents will be more gentle while taking out dirt and grime.  

Drying Your Flight Suit

The easiest way to dry a custom flight suit is by air-drying it. Hang the flight suit in a well-ventilated area away from direct sunlight and away from any heat sources.  

Once the Nomex flight suit is completely dry, remove it from the hanger and store it in a cool, dry place until ready for use.  

When not in use, store your flight suit somewhere where it won't be exposed to dust and dirt particles that can cause wear and tear over time.  

Always keep it in a garment bag or container so that it doesn't get damaged by other items when stored in an aircraft hangar or closet at home.  

Never fold your flight suit; instead, hang it up so that its shape isn't warped over time.   

Keep Flight Suit Away From Heat Sources

As a professional pilot, always make sure that your flight suit is kept away from direct heat sources such as radiators and open fires.  

Not only can these heat sources damage the fabric of the suit, but they can also reduce its fire-resistance capabilities, making them a terrific safety feature for Nomex flight suits.   


When it comes to selecting a flight suit, there are several features to keep in mind.  

Fit and functionality are of the utmost importance. If the suit is too tight, you won't be able to move efficiently.  

On the other hand, if the suit is too loose, you suffer from increased drag. 

AVI: Evolution Helmets also offers MK-1 Float Coats, helmets, and more! 

Contact or check our flight suits at Evolution Helmets.  

Email: [email protected] 

Phone: 321-821-4724 

Address: 274 West Dr. Melbourne, FL. 32904